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SPC Flooring Production Line

SPC Flooring Production Line

HallMark is the leader of China PVC floor machine, SPC Flooring Production Line, PVC Laminates Sheet Machine Manufacture.

We provide the total solutions for flooring line,include mixer, extrusion line, UV coating machine,cutting machine(multi rip saw),Double end tenoner (slotting machine),V groove painting,IXPE laminating machine,Automatic packing and stacking machine.

We provide one-stop supply of SPC Flooring Production Line,also provide one stop service,specializing in vinyl flooring making machine,plastic flooring making line,PVC floor line.

How to Build SPC Flooring Production Line

Mixing Machine

The PVC mixer unit is for mixing PVC powder, CaCO3 and other additives. This equipment is widely used in PVC sheet production and profile production.

Mixing Machine Video

SPC Flooring Extrusion Line

SPC Floor Sheet Extrusion Line manufactured by HallMark is one of the most important process for whole SPC flooring production line.SPC (stone plastic composite) flooring, also named Rigid vinyl plank, is a new type of environmental protection floor developed based on high technology. The raw materials are natural stone powder and PVC resin powder as well as additives.

SPC Flooring Extrusion Line Video

UV Coating Machine

UV Coating Machine is used to coat UV paint on the surface of SPC board/PVC marble board/PVC ceiling/PVC doors etc.. It can help to keep the glossy uniform and improve the scratch resistance of the surface.UV coating directly affects the wear resistance and scratch resistance of the SPC flooring products.

UV Coating Mahcine Video

Cutting and Double end tenoner Line

This production line is used to cut the SPC floor slab of the extrusion line into several small pieces through multi-blade saws, and then enter the slotting machine to perform button processing on the long and short sides. 

Cutting and Line Video

SPC Floor V Groove Painting Machine

SPC Floor V groove painting line is used for SPC floor V-shape groove paint .Cut some of the floor upper edge at 30/45°, and then paint it with water-based paint . After paving, the seam will show a V-shaped notch. The edge color is rich and layered, and it is more beautiful.

SPC Floor V Groove Painting Machine Video

IXPE/EVA Laminating Machine

Bond the underlayment materials on the backside of the flooring to improve the ability of sound insulation.After adjusting the flooring straight system,  the floor go with the conveyor and be coated with glue, go through the heating oven ,laminate the underlayment (IXPE/EVA) tightly by rubber rollers ,then trimming.

SPC Floor Packing and Stacking Line

Packing and Stacking line of packaging machine is a high-speed automatic packaging line, designed and developed for the automatic packaging of standard plastic floors on the market.

SPC Flooring Packing and Stacking Line Video

How to Make SPC Flooring

SPC Flooring Production Line produce materials mainly is Polyvinyl Chloride powder and Calcium powder, content percentage is PVC powder,Calcium powder,and reasonable content of accessory ingredients as stabilizer etc.

1.Calcium powder require standards reasonable whiteness and humidity. More content of Calcium will increase board hardness and decrease flexibility and increase shrinking percentage.

2.DOTP oil with function of internal and outer lubricants to control flexibility. Amost colorless low viscosity liquid, because PVC itself is a hard material, add plasticizer, plastic products can be soft, easy to bend, fold, good elasticity and easy to shape.

3.Stabilizer: Slow down the reaction, maintain chemical balance, and reduce surface tension, prevent light, thermal decomposition or oxidation reactions, cause to final products quality more stable. Besides, materials composition done by stabilizer fusion, also play a shaping role.  If quality not good, shaping will not be good enough cause to board easy broken, increase producing difficulty, and decrease capacity.

Characteristics of HallMark's Machine SPC Flooring Production Line

(1). SPC Floor Production Line is green and environmentally friendly, non-toxic and harmless, no radioactive pollution, no pollution to the environment, green products, recyclable.

(2). Super wear-resistant: The PVC surface has a transparent wear-resistant layer processed by special high-tech, which is super wear-resistant. Therefore, PVC flooring is becoming more and more popular in hospitals, schools, office buildings, shopping malls, supermarkets, and traffic places with large traffic.

(3). The SPC floor production line is made of waterproof, moisture-proof, non-deformed water, and non-slip PVC material, which has strong anti-slip properties, which can eliminate the worries of the elderly and children.

(4). Beautiful and diverse colors, seamless parquet construction, easy and fast installation.

SPC Floor Production Line

(5). Tough and elastic: impact resistant and comfortable on the foot.

(6). High safety, insulation, flame retardant, corrosion resistance, acid and alkali resistance, 5% acetic acid. 5% hydrochloric acid, no abnormality on the surface.

(7). Novel colors, a variety of colors to choose from, beautiful colors, natural and realistic, any combination of colors, showing individual colors.

(8). Quick and easy installation, convenient construction, sawing, planing, nailing, glue-free paint.

(9). The service life can reach more than 20 years.

Guide to SPC Floor Raw Materials

SPC (Stone Plastic Composite) Flooring has become increasingly popular in recent years due to its durability, water resistance, and ease of installation. The raw materials used to manufacture SPC flooring are crucial in determining the quality of the final product.

The main raw materials used to make SPC flooring are PVC resin, calcium carbonate, plasticizers, stabilizers, and pigments. PVC resin is the main component and gives SPC flooring its strength and rigidity. Calcium carbonate is added to increase the hardness and density of the flooring, while plasticizers are added to increase flexibility and make the flooring more pliable during installation.

Stabilizers are added to prevent the PVC resin from degrading and breaking down over time, while pigments are added to give the flooring its color and design. The quality of these raw materials can greatly affect the final product's durability, appearance, and safety.

High-quality PVC resin ensures that the flooring is strong, durable, and resistant to wear and tear. If low-quality PVC resin is used, the flooring may crack, warp, or break easily, especially in areas with high foot traffic or heavy furniture.

Calcium carbonate that is finely ground and properly mixed with the other raw materials can result in a flooring product with a smooth surface, while coarse calcium carbonate can lead to a rough surface and uneven color distribution.

The use of high-quality plasticizers is also important for ensuring the flooring is flexible and easy to install, without compromising its structural integrity. Low-quality plasticizers can cause the flooring to become brittle and prone to cracking.

Stabilizers must also be carefully chosen to ensure that they are effective at preventing degradation over time. Without adequate stabilizers, the flooring can become discolored, warped, or even hazardous to health.

The raw materials used to manufacture SPC flooring are essential in determining the final product's quality. Choosing high-quality raw materials can result in a durable, attractive, and safe flooring product that will last for many years.

About HallMark

HallMark is a professional manufacturer in flooring industry with 15 years experience,have own factory and rich experience. Products are sold to more than 50 countries around the world,such as Russia, Turkey, Egypt, Algeria, South Africa, Iran, India, Malaysia, Vietnam.

The main products of our company are Laminated Flooring Line and SPC Flooring Production Line, and other non-standard customized equipment in the construction/wall panel/furniture industry.We can not only provide the above production lines, but also provide a complete set of solutions and technical consulting services.

We provide one-stop supply and service for you ,from the raw material to machine design , production,installation, commissioning, staff training, and after-sales service,also provide the turnkey solution. To provide customers with high-quality products,reasonable prices,timely and professional services to meet the various needs of customers.

HallMark firmly believes that transaction is not the end, but the beginning of service.

FAQ of SPC Flooring Production Line

1: Can SPC Flooring be installed over Existing Flooring?

Yes, SPC flooring can often be installed directly over existing flooring, such as ceramic tiles, hardwood, or laminate, as long as the surface is clean, level, and in good condition. However, it's essential to follow the manufacturer's guidelines and consult with a professional installer to ensure proper installation and optimal results.

2: Is SPC flooring environmentally friendly?

SPC flooring is considered a more environmentally friendly flooring option compared to some other materials. It typically contains a high percentage of recycled content and does not require the harvesting of trees, unlike hardwood flooring. Additionally, SPC flooring is recyclable, reducing waste and promoting sustainability.

3: Can SPC Flooring Production Line produce different plank widths and lengths?

Yes, SPC flooring production lines offer flexibility in producing planks of different widths and lengths. Manufacturers can adjust the settings and parameters of the production line to meet specific customer requirements and market trends for varying plank dimensions.

4: Are SPC Flooring Production Line energy-efficient?

SPC flooring production lines have made significant advancements in energy efficiency. Manufacturers often incorporate energy-saving technologies, such as efficient heating and cooling systems and optimized production processes, to reduce energy consumption and minimize their environmental impact.

5.What maintenance is required for SPC Flooring Production Line?

Regular maintenance is essential to ensure the smooth operation of SPC flooring production lines. It involves routine inspections, cleaning, lubrication of machinery, and replacement of worn-out parts as needed. Following the manufacturer's recommended maintenance schedule and procedures is crucial to optimize the lifespan and performance of the production line.

6.How can manufacturers optimize the efficiency of SPC Flooring Production Line?

Manufacturers can optimize the efficiency of SPC Flooring Production Line by implementing several strategies:

Streamlining workflows and minimizing bottlenecks

Utilizing advanced automation and control systems

Continuously monitoring and analyzing production data for process improvement

Providing comprehensive training to production line operators

Regularly maintaining and calibrating equipment for optimal performance

Implementing lean manufacturing principles to eliminate waste and improve productivity

7.What are the safety considerations in SPC Flooring Production Line?

Safety is of utmost importance in SPC flooring production line. Manufacturers should adhere to strict safety regulations and implement necessary safety measures to protect workers and prevent accidents. This includes providing proper personal protective equipment, conducting regular safety training, maintaining clear emergency protocols, and ensuring machine guarding and safety interlocks are in place.

Consult Your Flooring Production Line Experts


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