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IXPE / EVA Laminating Machine

  • HALLMARK

  • 35KW

  • 3 ~ 20mm

  • 80~ 310mm

  • 12745 * 2300 * 2000mm 

  • 55-60m / min

Availability:

Product Description

IXPE / EVA Laminating Machine Overview

Bond the underlayment materials on the backside of the flooring to improve the ability of sound insulation.After adjusting the flooring straight system,  the floor go with the conveyor and be coated with glue, go through the heating oven ,laminate the underlayment (IXPE/EVA) tightly by rubber rollers ,then trimming.

The automatic flooring underlayment laminating machine made by HallMark is controlled by PLC system,which is easy to use.

The machine is designed for sticking smoothly the underlayment on the back side of the WPC floor,SPC floor,laminating floor and other floor. The film and the floor are firmly and flatly bonded together.

 

IXPE / EVA Laminating Machine Video



IXPE Laminating Machine Main Parameters


Working length

600~ 1850mm

Working width

80~ 310mm

Working thickness

3 ~ 20mm

Working speed

55-60m / min

Install power

35KW

Overall dimensions

L :12745 * W: 2300 * H: 2000mm 




IXPE / EVA Laminating Machine Details



glue spreader system

1.Infeed Conveyor


① This unit consists of specially designed belt (Soft enough to prevent the surface of the flooring from getting scratch) and main machine structure.


② The guide liner and flooring baffle makes sure the straightness of flooring when conveying via the belt one by one .


③ Make sure the flooring baffle is fixed with a right height to make sure there is one flooring pass each time.


④ Make the press Roller down to touch the flooring 



glue spreader system

2. Glue Applicator

① The glue spreader system is consist with two stainless steel roller.


② The Users can adjust the glue amount by the speed between the glue spreader roller and supporting roller. 


③ The glue roller is heated by the temperature moulding controller .


④ The new designed two-steel roller applicator can stop the glue from leaking.



laminating cutting machine

3. Laminating Cutting Machine (Servo Unwinding)


① This part is equipped with falling conveying; positioning backing, servo active unwinding, servo cutting.


② After the glue is applied, the ground is conveyed to the laminating position, and the servo unwinding passes through the new tension control system.Prevent stretching of the film. After the film is finished, the silent film will be cut by the servo cutting machine.







belt conveyor

4.Belt Conveyor

The finished floor and floor are conveyed to the trimming machine in an orderly manner through a belt.









Trimming and cutting machine

5.Trimming and Cutting machine

① The floor finished with film passes through a special magazine (this magazine has a roller table + a flat form,

and its stability is far better than that of a traditional magazine), and enters the trimming machine in an orderly manner.


②The underlayment is trimmed by a round blade driven by a high-speed motor to shave the excess underlayment film.


③ Equipped with a waste recycling device to absorb and concentrate the excess underlayment film.






SPC Floor Structures



未标题-1-02




 SPC Flooring Advantages


spc floor advantages


  • ECO-friendly

    SPC floor uses calcium powder and PVC as the main raw materials, non-toxic and renewable resources


  • Fire Retardant

    Even if something burns on the SPC floor ,such as cigarette or a lighter,it will not be affected.


  • Wear-resistant

    There is a wear-resistant layer on the surface, its wear-resistant revolution can reach 8000-16000 . Ordinary laminate flooring are generally only 1200-9000 revolutions.


  • Waterproof and Damp-proof

    SPC floor produced by the SPC floor machine solves the problem of rotting, swelling and deformation of wood products due to moisture absorption and water absorption in the environment, suitable for any place.


  • Easy Maintenance

    Maintenance-free, easy to clean, saving later maintenance costs.


  • Easy to clean

    Wear-resistant layer has special skid resistance,feet feel more astringent when floor is wet.




What is the whole SPC Flooring Production Line Include?


spc flooring production line


  1. Mixing machine

    Mixer unit combines hot mixer with cold mixer process, and the hot mixer material automatically enters the cold mixer to cool it, eliminate the residual gas, and prevent caking.


  2. SPC floor extrusion line

    The SPC floor extruder converts the mixed raw materials into the SPC core layer by the double screw and T-die, and laminating the wear-resistant layer and decor film on the core layer with emboss roller, and finally form the large board of the SPC floor.


  3. UV coating line

    UV coating line is designed for coating UV varnish on SPC floor,WPC floor,WPC floor,LVT floor,PVC marble sheet,PVC cabinet board etc,which can give the feathers of anti scratch,bacteria roof,stain resistance.Each Coating roller controlled by individual motor to make exact coating quantity and effect.


  4. Cutting and double end tenoner line

    Usually, the multi-rip saw is connected with the double end tenoner(DET) line. The multi-rip saw is used to cut the SPC large board into several small pieces, and then turn over the board and enter the DET line to do the click profile on the long and short sides. It can be matched with automatic feeding system to reduce labor.


  5. V Groove painting line (optional)

    Cut some of the upper edge of the SPC floor at 30/45°, and then paint it. After paving, the seam will show a V-shaped notch. The edge color is rich and layered, and it is more beautiful.


  6. IXPE/EVA laminating line (optional)

    Bond the underlayment materials on the backside of the SPC flooring to improve the ability of sound insulation.


  7. Auto packing and stacking line (optional)

    It can automatically fold the carton, put a certain number SPC flooring into the carton and pack it automatically, and finally stack it with a conveyor or robot.


Benefits of IXPE/EVA Laminating Machine


1. Enhanced Bonding Strength

IXPE/EVA laminating machines create bonds that are not only strong but also enduring. The combination of IXPE and EVA enhances the adhesive properties, ensuring that laminates can withstand various stresses and strains.


2. Versatility in Application

These machines cater to a wide range of industries due to their versatility. From packaging materials to automotive interiors, they can be adapted to suit diverse applications, showcasing their flexibility in design and functionality.


3. Improved Product Aesthetics

IXPE/EVA laminates not only excel in functionality but also in appearance. They contribute to the overall aesthetics of products by providing a smooth and consistent surface, enhancing the visual appeal of the end product.


4. Sound and Vibration Dampening

In industries where noise and vibrations are a concern, these laminates offer remarkable dampening properties. This makes them ideal for applications in automotive manufacturing, where reducing noise is essential for a comfortable driving experience.


5. Thermal Insulation Properties

IXPE/EVA laminates exhibit excellent thermal insulation, making them valuable in applications where temperature regulation is crucial. This property is particularly useful in the packaging of perishable goods, helping maintain their freshness during transportation.


Integration in Different Industries


1.Packaging Industry

In the packaging industry, IXPE/EVA laminating machines have revolutionized the creation of protective packaging materials. These laminates provide cushioning, impact resistance, and moisture protection, ensuring products reach consumers in optimal condition.


2.Automotive Industry

The automotive sector benefits greatly from these laminates due to their noise reduction and thermal insulation properties. They are used in interior components, such as door panels and headliners, enhancing passenger comfort and overall vehicle performance.


3.Electronics Industry

Electronics often require protection from external elements and impact. IXPE/EVA laminates find application in electronic device packaging, safeguarding delicate components from shocks and environmental factors.



Our Projects



spc-flooring-production-line



Our Services



Pre-sale

●Provide the information in time at customer requirement and make reasonable proposals and budgeting for whole flooring production line.

●Give technical support for the customer's renovation of old facilities for free

●Provide one-stop service and support to the customer's other equipment


●Provide raw material related consultation


In-sale

●On-site planning for the customers by professional engineer



●Valuable advice and recommendations on the purchasing of other auxiliary accessories and raw material



●Free training for operators



After-sale

●For all sold prodcts ,free replacement of quality problems within the warranty period,provide lifetime keep-up and maintenance service


●All-around keep-up,transportation and transformation of equipment


●Provide production and technical advisory service


●Provide on-site installation, debugging , training and remote guidance services,





Why choose HallMark as your supplier?



  1. Rich experience and professional design

    We have 15 years experience in flooring industry,also has many years exporting experience. Each equipment location,passage will be designed reasonably to meet safety production.


  2. Competitive price 

    HallMark has own factory,with the same configuration,the price is competitive.And we are familiar with the Chinese market,our suppliers provide high-quality cost-effective accessories.


  3. Timely after-sale service

    We have over 15 skilled technicians offer after-sale service, will be sent to the customer's factory to assist in the installation and debugging of the flooring production line until it runs well,and asked for quick responses to customer questions within 8 hours.


  4. One-stop solution

    We provide one-stop service, including market analysis and professional technical consultation,whole SPC  flooring production line, raw materials ,Equipment installation, personnel training,Professional after-sales service team,Renovation of old equipment,make turnkey projects.


  5. Quality control

    Strict quality control of equipment in production and before leaving the factory, and a complete quality management system for purchased parts.Customers are always welcome to make videos or come to the factory to know the production status.


  6. Customized

    HallMark's engineer team will design the layout according to customer’s factory space and production requirements.


FAQs of IXPE / EVA Laminating Machine


1. What is IXPE?

IXPE stands for cross-linked polyethylene, a material known for its insulation and cushioning properties. When combined with EVA, it creates laminates with exceptional characteristics.


2. What industries benefit most from these machines?

IXPE/EVA laminating machines find applications in industries such as packaging, automotive, electronics, and more due to their versatile and beneficial properties.


3. Can IXPE/EVA laminating machines be customized for specific needs?

Yes, these machines can be customized to suit specific industry requirements, offering tailored solutions for various applications.


4. Are these machines user-friendly?

Yes, IXPE/EVA laminating machines are designed with user-friendliness in mind, often featuring intuitive controls and streamlined processes.


5. What role does innovation play in the development of laminating machines?

Innovation drives the development of laminating machines by identifying new materials, processes, and techniques to create laminates with enhanced properties and broader applications.

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  Info@hallmarkleader.com
  +86-13775170893
  No. 66, Wujin Avenue West Road, Wujin District, Changzhou City, Jiangsu Province, China
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