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Product Description
| NO. | Machine Name | Qty |
|---|---|---|
| 1 | Loading system (option) | 1 set |
| 2 | Multi rip saw (cutting machine) | 1 set |
| 3 | Steering roller conveyor | 1 set |
| 4 | Separating and turning over machine | 1 set |
| 5 | Longitudinal and transverse double end tenoner | 1 set |
(Above configuration just for reference,will design according to actual situation)
Multi rip saw
Steering roller conveyor
Turnover machine
Double end tenoner
| Multi rip saw | Longitudinal DET | Transverse DET | |
Effective working width(mm) | 1250 | 125~300 | 600~1800 |
Effective working thickness(mm) | 3-15 | ||
Power of cutter shaft(kw) | 15 | 1st station :8 2nd station :8 3rd station :5.5 4th station :space 5th station :8 6th station :5.5 | 1st station :5.5 2nd station :5.5 3rd station :3 4th station :space 5th station :5.5 6th station :3 |
Cutter outer dia(mm) | Φ250*Φ80 | ||
| Rotate speed of cutter shaft (rpm) | 6000~7000 | ||
Feeding speed (m/min) | 15~30 | 40~60(80) | 15~30 |
Height of working table (mm) | 900 | 1100 | 950 |
(Above technical parameters just for reference,will design according to actual situation)
HallMark SPC flooring cutting and slotting production line is easy to operate and safe reliability. High efficiency, high precision and low noise.
The whole line can process all kinds of click profile such as Unilin, Valinge 2G/5G,I4F and so on.
Double end tenoner (DET) adopts high-precision feeding chains,built-in pressure shoes device,adjustable pressure,wide process range,so this line has high speed ,high output and high precision.
ECO-friendly
SPC floor uses calcium powder and PVC as the main raw materials, non-toxic and renewable resourc
Fire Retardant
Even if something burns on the SPC floor ,such as cigarette or a lighter,it will not be affected.
Wear-resistant
There is a wear-resistant layer on the surface, its wear-resistant revolution can reach 8000-16000 . Ordinary laminate flooring are generally only 1200-9000 revolutions.
Waterproof and Damp-proof
SPC floor produced by the SPC floor machine solves the problem of rotting, swelling and deformation of wood products due to moisture absorption and water absorption in the environment, suitable for any place.
Easy Maintenance
Maintenance-free, easy to clean, saving later maintenance costs.
Easy to clean
Wear-resistant layer has special skid resistance,feet feel more astringent when floor is wet.
Mixing Machine
Mixer unit combines hot mixer with cold mixer process, and the hot mixer material automatically enters the cold mixer to cool it, eliminate the residual gas, and prevent caking.
SPC Floor Extrusion Line
The SPC floor extruder conv erts the mixed raw materials into the SPC core layer by the double screw and T-die, and laminating the wear-resistant layer and decor film on the core layer with emboss roller, and finally form the large board of the SPC floor.
UV Coating Line
UV coating line is designed for coating UV varnish on SPC floor,WPC floor,WPC floor,LVT floor,PVC marble sheet,PVC cabinet board etc,which can give the feathers of anti scratch,bacteria roof,stain resistance.Each Coating roller controlled by individual motor to make exact coating quantity and effect.
Cutting and double end tenoner Line
Usually, the multi-rip saw is connected with the double end tenoner(DET) line. The multi-rip saw is used to cut the SPC large board into several small pieces, and then turn over the board and enter the DET line to do the click profile on the long and short sides. It can be matched with automatic feeding system to reduce labor.
V Groove Painting Line (Optional)
Cut some of the upper edge of the SPC floor at 30/45°, and then paint it. After paving, the seam will show a V-shaped notch. The edge color is rich and layered, and it is more beautiful.
IXPE/EVA Paminating Line (Optional)
Bond the underlayment materials on the backside of the SPC flooring to improve the ability of sound insulation.
Auto Packing and Stacking Line (Optional)
It can automatically fold the carton, put a certain number SPC flooring into the carton and pack it automatically, and finally stack it with a conveyor or robot.
1. Regular Cleaning and Lubrication
One of the most critical aspects of maintenance is regular cleaning and lubrication. Sawdust, debris, and other contaminants can accumulate on the machinery, leading to performance issues and wear. Regularly cleaning the equipment and ensuring appropriate lubrication will not only extend its lifespan but also enhance its precision and efficiency.
2. Inspection and Calibration
Frequent inspection of the cutting and double end tenoner lines is essential to identify any signs of wear, misalignment, or damage. Any irregularities should be promptly addressed to prevent further complications. Calibration of the machinery should be done regularly to maintain the desired level of accuracy in the cutting and profiling processes.
3. Sharpening and Replacement of Blades
The cutting line, in particular, relies heavily on sharp blades for clean and precise cuts. Regularly inspect the blades and sharpen them as needed. Additionally, monitor the wear of the blades and replace them when they reach the end of their lifespan. Dull or damaged blades can lead to subpar results and put undue strain on the machinery.
4. Dust Collection System
Woodworking processes generate a substantial amount of sawdust and debris. Installing an efficient dust collection system is vital to maintaining a clean and safe working environment. Not only does this ensure the longevity of your machinery, but it also promotes a healthier atmosphere for your workforce.
5. Operator Training and Safety
Well-trained operators are key to both the proper functioning of the machinery and their safety. Provide comprehensive training to your staff on operating the cutting and double end tenoner lines safely and effectively. Emphasize the importance of using personal protective equipment and following standard operating procedures.
6. Addressing Emergencies and Downtime
Despite taking preventive measures, unexpected breakdowns or emergencies may still occur. Establish a protocol for addressing such situations promptly. Having a contingency plan can significantly reduce downtime and minimize losses during unexpected events.
7. Upgrading and Modernization
As technology advances, upgrading your cutting and double end tenoner lines can enhance their capabilities and efficiency. Consider incorporating modern automation and control systems to streamline operations and improve overall productivity.
8. Monitoring Performance Metrics
Tracking the performance metrics of your machinery can provide valuable insights into its efficiency and effectiveness. Measure key indicators such as production output, downtime, and maintenance costs. Analyzing these data points can help optimize your maintenance strategies and improve the overall performance of your production lines.
Enhanced Productivity and Efficiency
One of the primary benefits of the cutting and double end tenoner line is its ability to significantly boost productivity. With automated cutting and tenoning processes, the line can handle a large number of workpieces in a short amount of time. This efficiency not only reduces production time but also allows manufacturers to meet tight deadlines and cater to growing market demands.
Superior Precision and Accuracy
The cutting and double end tenoner line utilizes advanced technology to ensure precise and accurate results. Computer numerical control (CNC) systems govern the operations, minimizing human errors and variations. As a result, each workpiece is crafted with consistency, leading to high-quality finished products.
Cost-Effectiveness and Resource Optimization
While investing in the cutting and double end tenoner line may seem substantial initially, its long-term cost-effectiveness cannot be overlooked. By streamlining the production process, manufacturers can save on labor costs, reduce material waste, and optimize resources efficiently. The automated system also requires minimal supervision, further contributing to cost savings.
Versatility in Production
Woodworking manufacturers cater to diverse product demands, and flexibility in production is essential. The cutting and double end tenoner line offers this versatility, allowing the production of various wood components with ease. Whether it's door frames, window sashes, or furniture parts, this machinery can adapt to different sizes and shapes.
●Provide the information in time at customer requirement and make reasonable proposals and budgeting for whole flooring production line.
●Give technical support for the customer's renovation of old facilities for free
●Provide one-stop service and support to the customer's other equipment
●Provide raw material related consultation
●On-site planning for the customers by professional engineer
●Valuable advice and recommendations on the purchasing of other auxiliary accessories and raw material
●Free training for operators
●For all sold products ,free replacement of quality problems within the warranty period,provide lifetime keep-up and maintenance service
●All-around keep-up,transportation and transformation of equipment
●Provide production and technical advisory service
●Provide on-site installation, debugging , training and remote guidance services,
Q1: Can laminate flooring be installed in moist areas, like bathrooms or kitchens?
A: While laminate flooring is generally durable, it is not recommended for installation in areas with high moisture levels, as it may warp or swell over time. Consider using waterproof laminate options or alternative flooring materials in such spaces.
Q2: How long does laminate flooring typically last?
A: With proper care and maintenance, laminate flooring can last for 15-25 years or even longer, depending on the quality of the product and the level of foot traffic it receives.
Q3: Is laminate flooring suitable for commercial spaces?
A: Yes, laminate flooring is a popular choice for commercial settings due to its durability, easy maintenance, and wide range of design options.
Q4: Can laminate flooring mimic the look of natural hardwood?
A: Absolutely! Advances in printing technology have made it possible for laminate flooring to closely resemble the appearance of natural wood grains.
Q5: Can I install laminate flooring myself, or do I need professional help?
A: While some DIY enthusiasts may choose to install laminate flooring themselves, it is often best to seek professional installation to ensure a seamless and long-lasting result.
Rich experience and professional design
We have 15 years experience in flooring industry,also has many years exporting experience. Each equipment location,passage will be designed reasonably to meet safety production.
Competitive price
HallMark has own factory,with the same configuration,the price is competitive.And we are familiar with the Chinese market,our suppliers provide high-quality cost-effective accessories.
Timely after-sale service
We have over 15 skilled technicians offer after-sale service, will be sent to the customer's factory to assist in the installation and debugging of the flooring production line until it runs well,and asked for quick responses to customer questions within 8 hours.
One-stop solution
We provide one-stop service, including market analysis and professional technical consultation,whole SPC flooring production line, raw materials ,Equipment installation, personnel training,Professional after-sales service team,Renovation of old equipment,make turnkey projects.
Quality control
Strict quality control of equipment in production and before leaving the factory, and a complete quality management system for purchased parts.Customers are always welcome to make videos or come to the factory to know the production status.
Customized
HallMark's engineer team will design the layout according to customer’s factory space and production requirements.
